Industries

Operational Excellence for Building Materials and Construction

Fewer delays, less material waste and predictable delivery. For building materials producers and construction companies in Greece, Cyprus and Europe.

  • Flow on site
  • Material losses
  • On-time delivery
Brick making machine in a factory

Why operational excellence matters

In construction, delays and cost overruns usually start from coordination: materials that did not arrive, crews waiting, changes not recorded. In building materials production the weight falls on energy, scrap and equipment availability.

Greece Lean Six Sigma applies Lean Construction and Lean Six Sigma for steady workflow, better planning and less waste.

Where we help

Site planning

Weekly planning, crew commitments and constraint removal.

Materials and supply

Orders, deliveries, storage and material losses.

Building materials production

OEE, energy, scrap and equipment maintenance.

Quality and rework

Defects, failures, handovers and cause analysis.

Safety

Standard work, 5S on site and incident analysis.

Bids and projects

Costing, change approval and project close-out.

Common operational challenges

  • Schedule delays
  • Crews waiting
  • Late materials
  • Material waste
  • Rework
  • Cost overruns
  • Uncontrolled changes
  • High energy in production
  • Equipment stoppages
  • Safety incidents

Our approach starts from the process, not from an off-the-shelf training course. We find where performance is lost, quantify the opportunity and choose the method that fits the problem.

From diagnosis to improvement

  1. Understand the processWe review flow, roles, data and controls.
  2. Set the baselineWe quantify performance with the right indicators.
  3. Find the dominant lossesWe focus on the problems with the biggest impact.
  4. Choose the right methodQuick win, Kaizen, root cause analysis, DMAIC or redesign.
  5. Sustain the resultWe build ownership, control, capability and daily management.

Typical performance indicators

  • Percent Plan Complete
  • Schedule adherence
  • Material losses %
  • Rework
  • Cost per unit
  • OEE
  • Energy per tonne
  • Supplier OTIF
  • Safety incidents
  • Change approval time

Choose your starting point

Related training

Frequently asked questions

What is Lean Construction?

It applies Lean principles to construction: planning with the crews, removing constraints before work starts and measuring how reliable the plan is.

Do you also help building materials producers?

Yes. In cement, concrete, ceramics and precast plants we focus on energy, scrap, OEE and supply.

Do you always start with training?

No. We start from the process. First we find where time, quality or cost is lost and what it costs. Then we choose a quick win, Kaizen, a DMAIC project or team training.

Can the training run in-house?

Yes. Programmes run in-company, in a classroom or Live Online, with examples from your own operation.

Where do you work?

We work with organisations in Greece, Cyprus and Europe, in Greek or English.